Hard chrome is a type of plating primarily used in industrial applications to protect metal object against wear and corrosion. It also gives the metal objects better aesthetics. But in order for chrome to provide these benefits, it must be properly maintained.
Maintaining hard chrome requires regular cleaning. Chrome provides good protection against corrosion due to the chromium oxide that forms on the surface. The oxide creates a barrier that prevents further oxidation from occurring. Dirt buildup on the chrome surface can prevent the oxide from completely covering the surface. It also has the tendency to absorb moisture from the air and effectively delivering it to areas of the chrome that is not protected by the oxide. Regular cleaning helps prevent such problem.
A lubricating oil can be used to clean the chrome surface. Like most lubrication products, oil is attracted to metal. As the oil moves toward the metal surface, penetrates into the dirt buildup and loosens it. The loosened dirt can then be easily removed by wiping or brushing.
Be careful when cleaning chrome. Some cleaning agents are too aggressive and strips off the protective oxide on top of the chrome. Regular use of these cleaning agents can cause the chrome plating to thin out.
Lubricating oil can also be used to protect chrome from scratches. By increasing the lubricity of the chrome surface, hard objects that come in contact with it will slide on top of the chrome instead of digging into the plating and chipping or scratching it.
Certain elements of lubricants can pose danger to the environment and the health of the people. It is crucial to learn about the toxicity of the components used in lubricating substances like lubricant oil and grease in order to identify its danger.
The base oil is the key part lubricating oil and grease. The American Petroleum Institute, the biggest trade association for the oil and natural gas industry in the United States classifies base oils into five different groups. Oils belonging to Group I and II oils are something to be very careful of.
The Group I oils consist of compounds recognized as polycyclic aromatic hydrocarbons. These substances are present in nature and can also be manufactured. The y are found in coal, tar and also other sorts of oils. These compounds are contaminations that have been left behind after the refining procedure and the reason oils coming from group I are considered to be carcinogenic.
The Group II oils are explained as being mildly hydrotreated. Although there are no human data that exist for these substances, researches involving animals have produced results suggesting possible carcinogenicity for oils belonging to this group.
In using lubricants that contain base oils belonging to Group I and Group II, it is important to assess the chances of the lubricants coming in contact with the environment and how it can be prevented or minimized.
The eco-friendliness of products are becoming the selling point of many businesses. But this trend does not seem to apply when it comes to lubrication. The biodegradable lubricants have been around for quite some time now but the number of machine shops that use these products are still far too few. A big reason why machine shops are slow to make the change has to do with information and routine.
There are two basic approaches to green lubrication. The first is to search for ways to eliminate or minimize the amount of lubricants being disposed in the environment. The second is to make use of products that are suited for environment-sensitive applications. The heavy involvement of government agencies drives the implementation of practices for the first approach.
And although agencies are trying, this level of influence does not extend to the types of products.
It is hard for people who have been using the same lubrication products for years with the desired results to shift to a new lubricant. There are risks involving costs and performance which the current economy makes it hard for businesses to take. The government cannot force shops to use lubrication products unless they are willing to cover the losses resulting from such changes. A good amount of knowledge regarding products and practices are needed to guide decisions towards eco-friendly or green lubrication.
Biodegradable lubricants degrade when exposed to certain microorganisms. And although this property is beneficial to the environment, this also results to shorter life of the lubricant. Not all lubrication applications are free from microbial contaminants.
Grease is essential to keep equipment running efficiently and minimize wear damage. In order to accomplish this task, the lubricant must be in good working condition. Industrial grease and other kinds of lubricants start to degrade once put into service. Working conditions like heat, loading forces, and contamination can cause the grease to deteriorate, negatively affecting its lubricating capability. If the lubricating capability is compromised, so does equipment life and performance.
The primary purpose of lubricant analysis is to prevent the aforementioned problem from happening. After the grease is put into service, periodical testing is performed to determine the rate of deterioration which is then used to determine the schedule for reapplication. The aim is to replace or reapply grease before deterioration can affect equipment performance and health.
Aside from being a preventative maintenance process, lubricant analysis is also used for troubleshooting. The result of the analysis can be used to detect problems in their early stages which can help full-blown failures from occurring. The condition of the grease is helpful for identifying problems way before equipment shows signs of trouble.
The frequency of grease analysis differs according to equipment. Lubricant analysis can be costly if done unmindfully. Lubricant analysis must be frequently performed for critical equipment. Critical equipment refers to those that have the highest value to the operation. These are the equipment that when experience failures can really affect productivity or halt the operation.
Chrome is a popular surface finishing technique used for metal and plastic objects. Chrome finish is used for many decorative and practical purposes. The luster of polished chrome is very elegant. Chrome creates a hard-wearing protective barrier against abrasion and corrosion. However, chrome is not invulnerable. Leaving chrome unprotected from moisture and other elements can compromise its appearance and protective ability. Chrome plated items and equipment must be regularly cleaned.
There are many kinds of fancy cleaning products in stores that are supposedly designed for cleaning chrome. There are many products boasting advanced technology powering its cleaning capability. This can be quite confusing for someone looking for the best cleaning product. Despite the all the advanced competitions, the simple all-purpose oil is still one of the best cleaning product for chrome. This kind of oil can be used for cleaning and as a lubricant for simple tasks.
There are cleaning products that rely on certain chemicals improve its cleaning power. Some of these chemicals are damaging to chrome. In order to remove stains and dirt, these chemicals also strips off the chrome plating little by little.
An all purpose oil is easy and safe to use for cleaning. Simply apply oil on the surface that needs cleaning and let it soak for around a minute or two. Stains or buildups from corrosion are softened and can be removed by a brush. A nylon brush is enough for most cleaning duty. A steel wire brush can be used for more difficult to remove stains and dirt for hard chrome.
There are various kinds of industrial grease that are available. Certain kinds of greases are more popular than the others. This is the case with aluminum-complex and lithium-complex grease with the latter being the more popular kind. More manufacturers produce lithium-complex greases and this is not only because of the demand of the consumer.
In terms of performance, the two kinds of grease are very similar with the aluminum-complex grease edging out in certain aspects. The issue with aluminum-complex grease that hinders its popularity is its higher price. To many operations managers, its advantages in terms of performance not enough to justify the price. The end result is that aluminum-complex greases becomes a last resort. It is only selected if there is no other choice.
The difference in performance between the these two kinds of greases depend on the manufacturing process and formulation used by the lubrication company. In order to accurately evaluate whether it is worth using one over the other, comparison information from the lubrication company itself must be seen and analyzed.
Although the cost by and large puts aluminum-complex grease at a disadvantage, there are aspects in which it normally has advantage over lithium-complex greases. Aluminum-complex greases are generally more resistant against oxidation and water washout. These properties, however, are still dependent on the actual formulation. A weakness of aluminum-complex greases is work stability.
Work stability is the ability of a grease to withstand recurring working while having only minimal change in its consistency or structure. In other words, these aluminum-complex greases might break down more easily and not be able to maintain its consistency.
With the growing understanding on environmental destruction and devastation, manufacturers of different products like lubricants for industry have started to make a way to develop products that cause the least destruction to the environment and meet the demand of the public. While biodegradation used to be the determinant of whether a product is eco friendly or not, other factors are now being considered in assessing the environmental friendliness of certain products. For several reasons, purchasing and using environmentally friendly industry lubricants is safer and more acceptable. Before buying any industrial lubricant, it is important for you to understand the benefits of using an eco friendly one.
Industrial lubricants are very important for several different reasons. Without lubricants, machinery and equipment in an industry may not be able to function the way they should. Petroleum-based lubricants used to be the number one choice for lubrication but today, plant-based or biodegradable lubricants are well preferred. The following are some of the reasons why eco friendly lubricants are safer and more beneficial:
1. Less toxicity
Eco friendly industry lubricants are less toxic. Over the years, toxicity levels have been tested through several forms of toxicity tests. Studies have shown that eco friendly lubricants, compared to the rest, are significantly less poisonous and safe for regular use. This means that industrial workers who are tasked to lubricate equipment regularly have very little risk of developing toxic chemical-related injuries.
2. No harsh smell
Products which are eco-friendly do not smell as harsh as other industrial lubricants. Harsh smell often causes irritation not only on the nasal mucosa but to the entire respiratory system. Industrial lubricants made of eco friendly materials are definitely safe for humans, including pets.
3. Less pollution
The use of environmentally friendly industry lubricants can also be beneficial in saving the environment and preventing its further destruction. Eco-friendly lubricants are neutral in water and do not cause pollution of water forms such as rivers and seas. The product eventually decomposes and returns to the environment without causing damage.
Being a renewable source, eco friendly lubricants will never run out. Unless abused by humans, individuals can always have a source of lubricants which work perfectly as non-biodegradable ones. The production of eco friendly lubricants also helps reduce dependence on foreign oil which has been the cause of disputes for a long time.
Help protect the environment and your health while you protect your industry. Patronize only eco friendly industrial lubricants.